263 km · 5 toll plazas · about 4 h 30 min on the road. Change the vehicle, fuel or mileage below and every number updates.
“est.” = this plaza doesn't publish fees in the NHAI dataset; we use the median fee for your vehicle class.
The road distance from Thane to Surat is 263 km via NH48, Mumbai Delhi Highway — doable in a single day with a couple of breaks.
You cross 5 toll plazas across Maharashtra, Gujarat. For a car the published fees add up to ₹475 one way, about ₹1.80 per km, which is on the expensive side for Indian highways. 1 plaza on this route does not publish fees in the NHAI dataset; budget about ₹80 extra to be safe.
States on the way: MaharashtraGujarat
Fees for a single journey with FASTag. Return fees apply when you come back through the same plaza within 24 hours; a monthly pass covers 50 single journeys in a month.
| # | Toll plaza | At km | State | Car single | Car return | Car monthly | LCV | Bus/Truck | Multi-axle |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Khaniwade | 47 | Maharashtra | ₹130 | ₹195 | ₹4,335 | ₹210 | ₹440 | ₹690 |
| 2 | Charoti | 95 | Maharashtra | ₹95 | ₹140 | ₹3,110 | ₹150 | ₹315 | ₹495 |
| 3 | Achhad Border Check Poststate | 116 | Maharashtra | n/a | — | — | — | — | — |
| 4 | Bhagwada | 159 | Gujarat | ₹130 | ₹190 | ₹4,265 | ₹205 | ₹435 | ₹680 |
| 5 | Boriach | 218 | Gujarat | ₹120 | ₹180 | ₹4,030 | ₹195 | ₹410 | ₹640 |
| Total (published fees) | 263 | ₹475 | ₹705 | ₹760 | ₹1,600 | ₹2,505 |
Totals for all 5 plazas, including our estimate for 1 plaza without published fees. “No FASTag” is the 1.25x UPI rate.
| Vehicle class | One way (FASTag) | Return in 24 h | No FASTag (UPI) |
|---|---|---|---|
| Car / Jeep / Van | ₹555 | ₹865 | ₹695 |
| LCV / Mini bus | ₹885 | ₹1,395 | ₹1,107 |
| Bus / Truck (2 axle) | ₹1,860 | ₹2,920 | ₹2,326 |
| 3-axle commercial | ₹1,950 | ₹3,225 | ₹2,437 |
| 4–6 axle (MAV) | ₹2,920 | ₹4,590 | ₹3,651 |
| 7+ axle (oversized) | ₹3,550 | ₹5,575 | ₹4,437 |
One way, 263 km, at Maharashtra prices (petrol ₹112.45/L, diesel ₹99.10/L). Typical highway mileage; change it in the calculator for your car.
| Car type | Petrol | Diesel | CNG | Electric |
|---|---|---|---|---|
| Hatchback | ₹1,646 | ₹1,187 | ₹902 | ₹659 |
| Sedan | ₹1,975 | ₹1,374 | ₹1,066 | ₹753 |
| SUV / MUV | ₹2,693 | ₹1,865 | ₹1,379 | ₹958 |
Petrol is cheapest in Gujarat (₹102.25/L) and dearest in Maharashtra (₹112.45/L). Filling the ~18 litres you need in Gujarat saves about ₹179 versus buying it all in Maharashtra.
For the same sedan, fuel for one way costs ₹1,975 on petrol, ₹1,374 on diesel and about ₹753 on electric (public fast charging at ₹20/kWh; home charging is far cheaper).
The pass costs ₹3,075 for 200 crossings (₹15.38 per crossing) on NHAI plazas. This trip uses 4 crossings one way — worth about ₹62 of pass value against ₹475 in regular fees. If you drive highways often, the pass pays off on this route.
Return within 24 hours and the car toll for the round trip is ₹705 instead of ₹950 — a 26% discount that FASTag applies automatically.
About ₹555 one way with FASTag across 5 plazas — ₹475 in published fees plus ~₹80 estimated for 1 plaza that don't publish rates. A return within 24 hours costs ₹865. Without FASTag you pay 1.25x by UPI: ₹695.
5 on the fastest route: Khaniwade, Charoti, Achhad Border Check Post, Bhagwada, Boriach.
About 18 litres for a car doing 15 km/l (₹1,975 at Thane prices). A hatchback at 18 km/l needs ~15 L; an SUV at 11 km/l needs ~24 L.
Around ₹2,530 one way for a petrol sedan (fuel ₹1,975 + toll ₹555), or ₹4,815 for a same-day return. Split between four people that is ₹633 each, one way.
Plan on about 4 h 30 min including short breaks. Free-flowing traffic can do it in 3 h 17 min, but towns, trucks and plaza queues usually add time.
One way with FASTag: bus/2-axle truck ₹1,860, 3-axle ₹1,950, 4–6 axle ₹2,920, 7+ axle ₹3,550 (includes estimates for plazas without published fees).
Yes, plazas charge the same fee in both directions, so the Surat to Thane toll is the same ~₹555 for a car. Fuel cost differs only if you fill up at Surat's state price.
Fees are revised every 1 April and some plazas change mid-year, so treat results as a close estimate. Spotted a wrong fee or a missing plaza? Tell us — we fix reported errors within 72 hours and log them on our corrections page.
Built and maintained by Nikhil Shrivastava. Full method: how the calculator works.
Last updated: 24 October 2026